Rod Breakdown Copper Wire Drawing Machine with Individual Motor

• Customization: Available
• After-sales Service: Online / on Spot
• Warranty: 12 Months
• Model NO.: HH-DL(V)SF450/13
• Type: Horizontal Metal Drawing Machine
• Usage: Wire, Prestressed Steel Wire
• Metal Material: Copper
• Outlet Diameter: 1.2~3.5mm
• Max.Inlet Wire Dia.: 8mm
• Block Dia.: 400~500mm
• Max. Number of Block: 13
• Certification: RoHS, ISO
• Condition: New
• Max.Mechanical Speed: 1500m/Min
• Max.No.of Wires Per Level: 1/2
• Max Dies No.: 13/11/9/7
• Drawing Capstan Dia: 500/450/400mm
• Hual-off Capstan Dia: 450/400mm
• Diameter of Die(mm): 25*12
• Mechanical Elongation: 8~46%
• Main Motor Power (Kw): 34.6~37kw * 10/12
• Capstan Motor Power: 45~55kw
• Max.Annealing Power: 230kw
• Steam Generator Power: 9kw
• Steam Quantity (Kg/H): 20
• Transport Package: Wooden Package
• Specification: CE ISO SGS
• Trademark: HOOHA
• Origin: Dongguan
• HS Code: 8463102000
• Production Capacity: 5 Sets/Month
• Package Size: 4600.00cm * 3500.00cm * 3500.00cm
• Package Gross Weight: 12000.000kg

Product Description

Individual motor drive copper / Aluminum RBD wire drawing machine line

Application

The production line is applicable for rod breakdown wire drawing process from large diameter rod of Copper and Aluminum . 
This line can equp with annealing unit , drop coiler , reel spooler depends on the finished product form . 
The drive method adopts individual servo AC motor to separately drive drawing cone , capstan cone to achieve energy-saving for over 30% . Wire quantity could be single or double wire . 

Different model

Machine model	DLSF450-13	DLSF450-11	DL400-13	DL400-11	DL400-9	DL400-7	DLVSF450-13
Wire inlet diameter (mm)	8mm cathod copper rod						9.5mm Aluminum copper rod
Wire outlet diameter (mm)	Φ1.2~3.5mm	Φ1.6~3.5mm	Φ1.2~3.5mm	Φ1.6~3.5mm	Φ2.0~3.5mm	Φ2.6~3.5mm	Φ1.2~5.0mm
Wire Q'TY	1/2	1/2	1	1	1	1	1/2
Mechanical speed (m/min)	650~1500m/min	650~1500m/min	650~1300m/min	650~1500m/min	650~1500m/min	650~1000m/min	650~1500m/min
Drawing cone diameter (mm)	Φ500mm ( front four), others Φ450mm	Φ500mm ( front four), others Φ450mm	Φ500mm ( front five), others Φ400mm	Φ500mm ( front five), others Φ400mm	Φ500mm ( front five), others Φ400mm	Φ400mm	Φ500mm ( front four), others Φ450mm
Capstan wheel diameter (mm)	Φ450mm	Φ400mm	Φ400mm	Φ400mm	Φ400mm	Φ400mm	Φ450mm
Max. drawing draft	13	11	13	11	9	7	13
Drawing motor power	AC 37KW * 12	AC 34.6KW * 10	AC 132kW	AC 160kW	AC 200kW	AC 220kW	AC 37KW * 13
Capstan motor power	AC 45kW	AC 55kW	AC 55kW	AC 55kW	AC 55kW	AC 55kW	AC55kW

General Parameters

RBD machine Specifications
(1) Output size range	Φ1. 13mm~ Φ4.5mm
(2) Input size range	MaxΦ8.0mm(Tensile strength 250N/mm²)
(3) Max Mechanical speed	1800 m/min
(4) Applicable material	Low oxygen/zero oxygen copper rod
(5) Drawing motor power/Qty	AC 37KW 12 in total
(6) Capstan motor power	AC45kW
(7) Control method	AC Servo Control
(8) Rotating motor power	400W
(9) Qty of drawing wheel/Diameter	Φ500mm ( front four), others areΦ450mm
(10)  Capstan wheel Diameter	Φ450mm
(11) Mechanical elongation	8%~46%
(12) Max passes	13
(13) Dies diameter thickness	Φ50mm*30mm
(14) Machine body structure	Welded with A3 steel plate
(15) Cooling and lubricating method of drawing wheel	Fully immersed
(16) Cooling for capstan wheel	Water type
(17) Operation direction	Left side for inlet of wire and right side for taking up while operator faces to the drawing machine.
(18)  Weight	About 23000kg
(19)  L*W*H reference dimension	10700mm*2350mm*1970mm(including dimension of motor)
(20) Install power	499kVA
Main parts
(1) Drawing motor	Dongguan servo motor or equivalent brand
(2) Capstan motor	Dongguan servo motor or equivalent brand
(3) Reducer	SEW or Siemens equivalent brand
(4) Drawing wheel	Tungsten coated on working surface
(5) Capstan wheel	Tungsten coated on working surface
(6) Main shaft bearing	NSK or equivalent brand
(7) Main low voltage devices	Germany or equivalent brand
(8) Wire drawing motor servo controller	Innovance MD810 Integrated control system for DC shared bus ,China
(9) Capstan motor servo controller	Innovance MD810 Integrated control system for DC shared bus ,China
(10) PLC	SIEMENS S7-1200 BRAND
(11) Touch screen	SIEMENS BRAND
Working condition requirement (prepared by user)
(1) Applicable ambient temperature	0ºC~40ºC
(2) Applicable ambient humidity	≤85%(when temperature is at 20ºC±5ºC)
(3) Apply to an altitude of	≤1000m
(4) Power supply condition	Three phase :3×380 V(-5%~+10%)
	Single phase :220 V(±10%)
	Frequency:60 Hz (±2%)
(5) Drawing emulsion parameter	Working pressure:0.2~0.4Mpa
	Flowing rate:30m³/h
	Inlet liquid temperature: ≤35ºC
	PH value:8.5~9
	Concentration:10%- 12%
	Conductivity:≤4500μS/cm
	Electric conductivity ratio for medium of drawing emulsion:≤10μS/cm
(6) cooling water parameter	Working pressure:0.2~0.4Mpa
	Inlet liquid temperature: ≤30ºC
	PH value:7
	Flowing rate: 39m ³/h((9m3/h for capstan or gear oil cooling and 30m3/h for drawing emulsion cooling)
	Hardness:≤8dh
	Basic requirement: The cooling water shall not include suspended substances, mineral matters, meta impurities, non-soluble matters and corrosive matters.
(7) Reducer oil parameters	Brand:Foz brand mineral gear oil ISO CLP-220
	Qty: about 360L
(8) Dies and other necessary device (for reference only)	15m² heat exchanger
	10HP pump (the distance is within 30m from drawing   emulsion tank to machine)
	Drawing dies
	Pointing machine
	Butt welding machine
	Copper powder filter
	100T cooling tower
	12m³  drawing emulsion tank
	30m³ clean water tank

Main Components

1. Drawing Machine

Description
DLSF450 type machine is a slight-sliding wire drawing machine, fully submersible lubricant cooling is used for the wire drawing chamber, The drawing unit is driven by independent Servo motors , to guarantee the max advantage of the strength to draw the rod, it works together with the swing-arm type, speed reducer is Germany brand; when user needs to Change the wire size, the dies can be with fast-changing method, besides, the elongation for each pass is Adjustable. Speed reducer is working with high precision bears, which is with higher efficiency, lower noisy and function stability. The carcass and main shaft is designed to take the most advantage of wire passing with oblique angle.. Drawing chamber and main shaft of the drawing unit is sealed by combined framework oil seal and mechanical seal. 
An touch screen installed to controls and display all functions. User needs to input related data such as inlet wire size, finished wire size, each die location and the correspondent size into the dies charts . This system has functions of technological parameter display, trouble display and alarm etc.; when the trouble of wire slip happened or the operation condition of equipment cannot satisfy the requirement, the system will alarm and display the reason of trouble.
The dies are changed is adopting swift method of replacing the rear dies .

2. Annealing Machine

THF5000B Annealer Specifications
(1) Suitable material	Low oxygen or oxygen free purple round copper rod
(2) Outlet diameter(mm)	Φ1.20mm~Φ4.5mm
(3) Max. Mechanical speed (m/min)	1800 m/min
(4) O.D. * thickness and quantity of blow-drying dies	Φ25 mm*15mm (4 units)
(5)  Annealing current	Max 4950A AC
(6)  Annealing voltage	Max 55V AC
(7)  Annealing method	AC contact type
(8) Driving control mode	1*37KW motor+ flat belt drive
(9) Conductor wheel	Water cooling
(10) Shielding gas	Nitrogen
(11) Machine body structure	A3 by welded iron plate
(12) Collector ring cooling system	1.5m³Stainless steel soft water tank
	6m² heat - exchanger
	3HP pump
(13) Operation direction	Right. Definition of Right operation direction: Operator face the drawing machine with wire inlet from the left hand side and take up on the right hand side.
(14) Weight	Around 6500kg
(15) L*W*H Dimension	5500mm*2250mm*1370mm
(16) Installed power(KVA)	361kVA

3. Take-up Machine 

WS630-2C Dual spooler specifications
(1) Take up Range	Φ1. 13~Φ4.5 mm (copper,3.5mm Machine needs to stop for bobbin changeover when wire size is bigger than 3.5mm)
(2) Max Mechanical speed	1500 m/min
(3) Bobbin changeover speed	Max 480m/min
(4) Take-up motor power	2*AC 22kW
(5) Control method	AC Control
(6) Servo traverse motor power	1000W
(7) Wire screw	Precision screw
(8) Positioning motor power	6W
(9) bobbin capacity(Max)	500 kg(copper)
(10) Bobbin size	PND500 or PND630
(11) Break Method	Pneumatic
(12) Bobbin loading method	Pneumatic(two thimble clamp type)
(13) Operation direction	Depends on drawing unit
(14) L*W*H reference dimension	3200mm*3100mm*2420mm
(15) Weight	Around 6200kg
(16) Installed power	45kVA

 

WF800 coiler specifications
(1) Outlet wire size range	Φ1.2~Φ3.5 mm
(2) Max mechanical speed	1500 m/min
(3) Barrel dimension	Φ800mm
(4) Basket dimension	Φ600mm(I.D.)×Φ1000mm(O.D.)×1830mm(Height) , 86mm(groove width) , 90mm(groove height)
(5) Basket type	fixed with clamp
(6) Basket capacity	Max 1800kg(copper)
(7) Coiling motor power	AC 22 kW
(8) Control method	AC control
(9) Traverse motor power	200W
(10) Transport motor power	750W
(11) Operation direction	depends on drawing unit
(12) Weight	about 8300 kg
(13) L*W*H reference dimension	3000mm*2600mm*4650mm
(14) Install power	23kVA

Customer review

 

Production Process

 

 

Packaging & Shipping

Streatchable PE film wrapped, wooden frame packed, loaded into container for shipping. Special packaging way as per discussed.

Our Advantages

Our Focus

1.Quality, our engineers work with service colleagues to learn more about customer feedback and improve our machines accordingly.
2.Customers' comfortable purchasing experience.We pay attention to the actual needs of customers, and hope to bring customers high-efficiency products and intimate service, our services cover pre-sales and after-sales, committed to let customers save time and cost, and reduce worries
3.Customers' success.We not only focus on the sales of products, but also pay attention to the development of our customers. We pursue growing together with customers by providing long-term support and suggestions to help them achieve success.
4.Supply more environmentally friendly products.
5.Give back to the community and help more people.

FAQ

Q1:What is your main brands for the electrical and mechanical parts?

A:Oversea famous brand such as German siemens motor, Japanese nsk bearing and yaskawa inverter etc.

 

Q2:What is your difference with other suppliers?
A:What we could offer to other customer is not only the machine itself, also we could offer: factory design, production process

design , QC control, talent training, assist machine and raw material offering .

Q3:What's the payment terms?
A:T/T,30% deposit and 70% balance before delivery, can be negotiable also.

Q4:How long the guarantee ?
A: One year and charge for repair in the whole life.

Q5: Do you have a video to show the machine running ?
A. Yes , we have,our youtube channel : tiezhong chi