| Customization: | Available |
|---|---|
| After-sales Service: | Installation and Training |
| Driven Type: | Electric |
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Complete Set Teflon Cable Making Machine with Installation and Commissioning Service
Introduction and Usage of Teflon Cable
Teflon, another name for Polytetrafluoroethylene, abbreviated PTFE. The products of this material are generally referred to as "non-stick coating";Is a synthetic polymer material using fluorine to replace all the hydrogen atoms in polyethylene.This material has the characteristics of acid, alkali, resistance to various organic solvents, almost insoluble in all solvents.At the same time, PTFE has the characteristics of high temperature resistance, its friction coefficient is very low, so it can be used for lubrication, has also become an ideal coating for the inner layer of non-stick pot and water pipe.
Features
1. Non-sticky: Almost all substances are not bonded to the PTFE film. The very thin film also showed good ineffectiveness.
2. Heat resistance: PTFE coating film has excellent heat resistance and low temperature resistance. It can withstand high temperatures up to 300°C in a short time, and generally can be used continuously between 240°C and 260°C. It has significant thermal stability. It can work at freezing temperatures without embrittlement and does not melt at high temperatures.
3. Sliding property: PTFE coating film has a higher coefficient of friction. The friction coefficient changes when the load is sliding, but the value is only between 0.05-0.15.
4. Moisture resistance: The surface of the PTFE coating film does not stick to water and oil, and it is not easy to stick to the solution during production operations. If there is a small amount of dirt, simply wipe it off. Shorten time, save working hours and improve work efficiency.
5. Wear resistance: It has excellent wear resistance under high load. Under a certain load, it can bear the dual advantages of wear and non-interference.
6. Corrosion resistance: PTFE is hardly corroded by chemicals, and can withstand all strong acids (including aqua regia), strong oxidants, and reducing agents except molten alkali metals, fluorinated media and sodium hydroxide above 300°C And various organic solvents can protect parts from any kind of chemical corrosion.
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|
HH-25 |
HH-30 |
HH-35 |
HH-45 |
HH-50 |
HH-65 |
|
Finished diameter |
0.1-1.8mm |
0.28-2.0mm |
0.4-3.0mm |
0.6-4.0mm |
0.6-5.0mm |
5.0-35mm |
|
Line speed (max.) |
150m/min |
180m/min |
180m/min |
150m/min |
150m/min |
80m/min |
|
Extrusion output (max.) |
8kg/h |
20kg/h |
25kg/h |
50kg/h |
60kg/h |
100kg/h |
|
L/D |
25:1 |
25:1 |
25:1 |
25:1 |
25:1 |
25:1 |
|
Extruder power |
4KW |
11KW |
11KW |
15KW |
15KW |
22KW |
|
Capstan wheel |
Φ300 (belt type) |
Φ300(belt type) or Φ191 (dual wheel) |
Φ318 (dual wheel) |
Φ400 (dual wheel) |
Φ500 (dual wheel) |
track type |
|
Payoff reel |
PN 200-300 |
PN 200-300 |
PN 300-400 |
PN 400-500 |
PN 400-630 |
PN800-1250 |
|
Take-up reel |
PN 200-400 |
PN 300-400 |
PN 300-400 |
PN 400-630 |
PN 500-630 |
PN1000-1600 |
Usage
Polytetrafluoroethylene can be formed by pushing or extruding; it can also be made into a film and then cut into a shaft-mounted PTFE tape when used in high-temperature wires. It is used to produce high-frequency cables and directly made into water dispersion. It can be used for coating, impregnation or fiber making.
Polytetrafluoroethylene is widely used in industries such as nuclear energy, national defense, aerospace, electronics, electrical, chemical, machinery, instruments, meters, construction, textiles, metal surface treatment, pharmaceuticals, medical treatment, food, metallurgy and smelting, etc. Corrosive materials, insulating materials, anti-stick coatings, etc. make it an irreplaceable product.
Production Process and Related Machines
1. Conductor Stranding →
HH-B-500/650 High Speed Bunching Machine
2. Conductor FEP Insulation→
HH-E-35 Teflon Cable Extrusion Machine
Components and Parameters
1. HH-B-500 High Speed Bunching Machine
Application:
It is suitable for stranding of the copper wires with more than seven strands, also suitable for electronic wires, power wires, bare copper wires, network wires etc.
Components:
| No. | Items | Quantity |
| 1 | 500 Bunching machine | 1 set |
| 2 | Pay off stand multi-core copper wire | 1 set |
Parameters:
| No. | Items | Value |
| 1 | Single wire diameter | Ø0.08mm-Ø0.30mm |
| 2 | Stranding area | 0.3mm2-2.5 mm2 |
| 3 | Stranded wire length calculation | How many meters per minute = twisting distance *2/1000* twisting bow speed per minute |
| 4 | Twisting pitch | 5.66 - 39.37mm |
| 5 | Rotation speed of arched band | Max: 2200RPM. |
| 6 | Spindle lubrication | Use manual grease gun to inject oil |
2. HH-E-35 Teflon Cable Extrusion Machine
Application:
This equipment is suitable for outer surface extrusion of Teflon wires and cables with insulation materials such as FEP, FPA, ETFE, PVDF.
Components:
| No. | Items | Features |
| 1 | 400-630 motorized pay-off stand | 1 set |
| 2 | 5-wheel Straightening device | 1 set |
| 3 | automatic sensor preheater | 1 set |
| 4 | 35 Teflon extruder | 1 set |
| 5 | U7 non-adjustable head | 1 set |
| 6 | Automatic drying and feeding machine | 1 set |
| 7 | PLC Electric control box | 1 set |
| 8 | 1.5m Movable water tank with cover | 1 set |
| 9 | Diameter tester | 1 set |
| 10 | 8m Fixed water tank | 1 set |
| 11 | 10 m Slide rail type + anode guide wheel storage rack | 1 set |
| 12 | Dual-wheel capstan | 1 set |
| 13 | Meter counter | 1 set |
| 14 | High frequency spark tester | 1 set |
| 15 | 400-630 Double-head take-up machine | 1 set |
| 16 | Spare parts |
Parameters:
| No. | Items | Features |
| 1 | Inlet Wire Diameter | 0.3~2 mm |
| 2 | Finished Wire Diameter | 0.5~3 mm |
| 3 | Cross Sectional Area | 0.5~2.5 square mm |
| 4 | Extrusion Speed | Max 150 m/min |
| 5 | Extrusion Capacity | 50 kg/h |
| 6 | Installed Capacity | 60 kva |
| 7 | Voltage | 380KV, can be customized |
| 8 | Weight | 3500 kg |
| 9 | Measurement (L*W*H) | 23*3*3 m |
| 10 | Workers recommendation | 3 workers |
|
Name
|
Education
|
Position
|
Mainly responsible for project
|
Specializing in project
|
Working history ( year )
|
|
Zanyang Xie
|
college
|
General Engineer
|
The total project design and planning
|
power cable machine
|
15
|
|
Xiaohua Hu
|
college
|
Vis general engineer
|
The total project design and planning
|
net cable,data cable machine
|
10
|
|
Changhong Cheng
|
college
|
Engineer
|
Drawings and after-sales service
|
Optical fiber cable machine
|
25
|
|
Xiuwu Chen
|
college
|
General Engineer
|
The total project design and planning
|
copper drawing machine
|
15
|
|
Lixin Yuan
|
college
|
Engineer
|
The project design and planning
|
coppwer wire making technical
|
16
|
|
Zhenghai Qiu
|
college
|
cable engineer
|
After service
|
cable making and cable factory management servie
|
15
|
|
Jinxin Liu
|
college
|
Marketing engineer
|
After service
|
electrical engineer
|
7
|
|
Xingguo Tang
|
High school
|
Electrical engineer
|
After service
|
electrical engineer
|
10
|
|
Changqiang Li
|
High school
|
Maintain engineer
|
After service
|
machina maintain and install service
|
10
|
|
Haipin Li
|
University
|
Engineering director
|
Marketing and sales
|
project consulting
|
8
|
|
Sen Yang
|
University
|
Engineering translator
|
Marketing and sales
|
project consulting
|
5
|
Reliable Products:
1.Experienced engineer team with over 20-year experience in the cable and wire industry to ensure professional solution and high-quality products
2.Adopting first-rate spare parts brands such as Siemens, Yaskawa, Omron, Emerson to ensure reliable quality
3.Quality control system such as quality checking before delivery ensuring products quality
All-round Service:
1.Our professional engineer team had over 20-year experience working in china leading cable and wire companies before, which could provide various technologies to support our customers,such as overseas on-site installation guidance, talent training, long-term technological updating services,etc.
2.Our well-trained sales team can offer professional consultation service with rigorous working attitude and high communication efficiency
1.Professional and customized wire and cable solutions
2.Suggestions and guidance of the overall cable factory operation
3.Overseas on-site installation and operation instruction
4.Cost accounting service of raw materials and accessories
5.Cost accounting service of overall production operation
6.Talent delivery and training service
7.Lifetime after-sales online consultation service
8.Maintenance, reconstruction and upgrade services of the overall equipment
9.Additional support, such as raw material or accessories supply and suggestions, etc.
Q1:What is your main brands for the electrical and mechanical parts?
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