Bow Type 1000, 1250 Aluminum Wire, Copper Wire Double Twist Buncher

• Customization: Available
• After-sales Service: Oversea Technical Support
• Driven Type: Electric
• Model NO.: 1000/1250mm
• Certification: CCC, RoHS, ISO, CE
• Warranty: 12 Months
• Automatic Grade: Automatic
• Mould Life: >1,000,000 Shots
• Type: Single Stranding Machine
• Usage: Aluminum Wire,Copper Wire Strand
• Noise Level: 80dB
• Copper Wire Individual: 1.5~4.5
• Aluminum Wire: 2.0mm-5mm
• flexible Cable: 4X10
• Voltage: 380V,50Hz
• Electric Element: Siemens and Omron
• Weight: 11000 Kg
• Power: 37.5 Kw
• Transport Package: Wooden Packing
• Specification: CE ISO
• Trademark: GEM
• Origin: Dongguan China
• HS Code: 8479400000
• Production Capacity: 10 Sets/Month

Product Description

Bow type 1000,1250 Aluminum Wire , Copper Wire Double Twist Buncher

1.The specifications of the bow type bunching machine 
 

Machine type	HH-1250D
Wire product of stand	Special use twist aluminum and copper round press dowm the conductor
Cooper wire individual	Φ1.5-4.8
Finish standed wire/max.	10 mm φ/max
Finish standed wire/Max.	15mm φ/max
Section of strand-twisting(Flexible strand)	3.5÷70mm2(6AWG÷450MCM)
Section of strand-twisting(Semi-frametwisting1+6)	3.5÷50mm2(6÷1/0AWG)
Section of compaction Cu	3.5÷50mm2(6AWG÷300MCM)
Section of compaction Al	3.5÷70mm2(6AWG÷301MCM)
Line speed/Max.	150mpm/max
Stand pitch(mm)	40-350mm
60	8000rpm/max.(1600TPM)
Load weight/Max.	3000KG
Max.compaction angle	13%
Traction pulley	2×φ600mm
Standing Direction	S,Z Direction
Main motor(DC/AC/HP)	55kw D.C. motor
Drive of Capstan(DC/AC/HP)	30kw D.C. motor
Drive of take-up unit(DC/AC/HP)	7.5kw D.C. motor
Drive of traverser	0.75kw Inverter motor
Drive of liading&unloading	1.5kw Inverter motor
Power control	Digital type DC control
Revise system	Line speed synchronous auto control
Spool bobbin size OD	OD:φ1250 mm/Max
Spooler size OW	950×800×80(mm)
Control system	PLC man-machine interface
Tension control	Coiling motor indicates tension control
Lay stranding pitch	PLC digitization setting
Operating direction	Left/ right hand machine
Traversing width	1000mm/Max
Traversing unit	Wire diameter setting by digital type
Take-up type	Reel taken between pneumatic pintles
Reel loading & unloading	Liquefaction automatic positioning
Brake system	Disc brake
Bearing lubricative type	Oiling regularly
Air pressure	6kg/cm2
Vogtage	380V 50Hz
Noise level	80db
Machine size	(L)6030×(W)2280×(H)2280mm
Weight	12500kg

2.Technical team
Name	education	Position	Mainly responsible for project	Specializing in project	Industry working history (year)
zanyang Xie	college	General Engineer	The total project design and planning	power cable machine	15
xioahua Hu	college	Vis general engineer	The total project design and planning	network cable,data cable machine	10
Chnaghong Cheng	college	Engineer	Drawings and after-sales service	Teflon,Optical fiber cable machine	25
xiuwu Chen	college	General Engineer	The total project design and planning	copper drawing machine	15
lixin Yuan	college	Engineer	The project design and planning	coppwer wire making technical	16
zhenghai Qiu	college	cable engineer	After service	cable making and cable factory management servie	15
jinxin Liu	college	Marketing engineer	After service	electrical engineer	7
xingguo Tang	High school	Electrical engineer	After service	electrical engineer	10
changqiang Li	High school	Maintain engineer	After service	machina maintain and install service	10
haipin Li	University	Engineering director	Marketing and sales	project consulting	11
sen Yang	University	Engineering translator	Marketing and sales	project consulting	8

3.Spare Parts Brands:

Motor: Siemens
Inverter : Japan Yaskawa, Siemens
Temperature Control Meter: Omron RKC;
Auxiliary Relay:Japan Omron;
Ammeter and Voltmeter:Taiwan Risesun ;
Indicator, Switch and Button:Taiwan TEND ;
Contactor: Taiwan Shihlin
Line Speed Meter: Taiwan FOTEK/Yangming
Bearing : NSK, SKF

4.Afetr service
1).Delivery dates: 60 days
2).Payment: TT or L/C
3).Packing: Wood packing and PE plastic packing ensure the goods safety on the transportation.
4). Install and training service: 2 professional engineers who has over 5 years overseas install and cable manufacture training experience.
5) after service phone number online


 

A. Supply scope and Specification:
1. Line composed of:
1 ) 800 (630) mm pay-off: 800 (630) mm x 10 Head motorized pay-off
2) Collective base
3) PLC Electrical Control Box
4) 1250 mm Double Twist Machine Main body
2. Specification of Main body:
1) Final application:
Bunching of Bare copper wire, Stranding of Insulated cable
2) Inlet size:
- Bare Cu. Wire 0.5 - 1 .5 mm dia.
- Insulated core cable 1.0 - 8.0 mm dia.
3) Finished size after bunching & Stranding:
- Bare Cu. Wire 7.0 mm dia.
- Insulated core cable 20.0 mm dia.
But this machine should produce bare copper wire stranded as finished product
up to 35 mm sq.
4-1 ) Lay pitch: 30 - 250 mm, Pitch range: 50 mm to 250 mm at each 10 mm interval
EHI will provide the supplier with data sheet for all pitches
4-2) Pitch changing mechanism: by Electronic pitch changing system
5) Traversing:
40 mm Rolling rod (German) + traversing unit (Tian Xiang) but inside Bearing equipped
with NSK Bearings
6) Line speed:
Max. 700 rpm, Speed controlled by Inverter
7) Standing & Bunching Direction:
S or Z direction, Direction by manual switch
8) Bobbin Lift Up and Down: By Oil (Hydraulic) lifter with 5 HP AC motor
9) Take-up bobbin: 1250 mm. As per the attached drawing
Max. weight of take-up bobbin (fully wound):4,000Kgs

1 0) Motor:
Main body: 50 HP AC Motor + 50 HP Inverter
1 1 ) Length counter: Taiwan TOFEK PM12-04N Sensor, 5 digit, Accuracy +/- 0.3%
12) Supply Power: 380 Volt., 60Hz, 3 Phase
13) Emergency stop for safety:
When door opened. When Lifter is not located in the right positions
1 4) Automatic stop:
Cable broken, Cable reached to preset length
1 5) Detecting device for Broken end: to be mounted
Its location: 1 inside + 1 outside
16) Main control panel:
Mitsubishi Touch screen & Mitsubishi PLC
1 7) HDI: Digital display for Rotational speed, Line speed, Length counter, Working hours,
Alarm failure indicator
18) Steel plate for Main frame
18-1) St. plate Grade: to be specified
18-2) St. plate Thickness:
- Thickness of Bottom steel plate base: mm T.
- Thickness of Wall side: mm T.
The supplier guarantee unacceptably severe Vibration (this severe vibration will effect
directly life-time of machine after long-term use) will not happen.
19) Main Bearing & Cooling system for main bearing:
19-1) Bearing brand: NSK
19-2) Cooling system: Auto. Grease Feeding System (total 2 sets)
20) Cooling system inside DTB: High speed 4 Fans
20-1) Capacity of Fan motor: 1 HP/fan
20-2) Air OUT from DTB: 4 Positions at Top side by 1 HP at each position
20-3) Air IN to DTB: 2 Positions at Back-wall side but no fans
21) Tension control: 20 Kg Powder Clutch (Taiwan)
22) Emergency Brake:
22-1) Inside by Electromagnetic brake (Brand name and its specification to be specified)
22-2) Outside by Disk type brake (Taiwan brand, its specification to be specified)
23) Flying Bow: Carbon fiber bow type
24) Heat-treatment:

Heat-treatment should be done for all metal moving parts & components
25) Bearings to be used at other places: NSK and NACHI
26) Dimension: mm L. x mm W. x mm H.
27) Tension ON/OFF: to be equipped
28) Size of Capstan inside main body: mm dia.
The supplier guarantee no damage to cable quality (insulated finished cable 35 mm sq.)
by bending severely even on the a.m. capstan size
29) Noise level: Below 85 dB
30) Lubricating system for inside Main shaft: to be located Outside but manual grease feeding



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