Product Description
1. Application:
The 260 coil packing line is designed for the package of automotive and building wires. The process is automatic from pay-off, coiling, strapping, labeling and thermo shrink packing. The state of the art double head coiler with manipulator will ensure the high speed coiling and high efficient packing. All the processes are controlled by PLC. The max. production capacity of the system is 4 coils/min.
2. Line specification
Product and Coil spec
Section
(mm²) |
Length
(m) |
Coiling Size(mm) |
Height
(mm)
|
| OD |
ID |
| 0.75 |
200 |
238 |
150 |
45 |
| 1 |
200 |
240 |
150 |
52 |
| 1.5 |
100 |
240 |
150 |
40 |
| 2.5 |
100 |
238 |
150 |
48 |
| 4 |
100 |
239 |
150 |
60 |
| 6 |
100 |
238 |
150 |
68 |
3. Production Capacity
| 0.75 ~ 1.0 mm2 |
100m/coil |
4 coils/min |
Coil height:
40~100mm to suit for all coils |
| 1.5 ~ 2.5 mm2 |
100m/coil |
4 coils/min |
| 4.0 ~ 6.0 mm2 |
100m/coil |
3 coils/min |
4. Main Specification:
1. The precision of coiling length: ≤ 3‰
2. Max. coil weight: 8kg
3. Electrical total real power: 50 kVA
4. Voltage: 380 V +/-10%
5. Frequency: 50 Hz +/- 1%
6. Auxiliary AC 220V, control DC 24V
7. Minimal air pressure requirement: 6 bar
8. Air flow: Appr.500 l/min
9. Ambient temperature: -10 - 40ºC
10. Relative humidity: 10 - 90%, without condensation
5. Specification
Coiler flanges diameter: Ф260mm
Collapsible core size: Ф150mm
Height of coil: 40~100mm, adjustable
Max. Coiling speed: 4 coils/min, 100m length of coil
Thermo shrink film size: 0.035mm~0.07mm ,width:35~45mm
(1) Machine body
A precise platform with the welded frame for all the components
Machine casing with buttons and HMI for operation
(2) Wire tensioning unit
Tension wheel (Ф250mm) with belt for tension control, driven by hysteresis brake (Mitsubishi)
Pneumatic cylinder to pull the belt wrapped on the wheel tightly
Guiding wheels with one-way bearing to keep the wire tight
Precise tension control by PID
(3) Wire feeding unit
Pneumatic wire feeding device to feed the wire to coiling head for a new circle
Wire clamp holding the wire and rotating 45°to feed wire
Pneumatic cylinders via electro-valve controlled by PLC
(4) Cutter
Rotating cutter by pneumatic cylinder via electro-valve controlled by PLC
Two blades design, made of SKD11 steel with heat treatment for long life
(5) Coiling head
Welded support for coiling head and traverse unit, installed on the main precise platform
Coiling head assembly moving up and down (10mm displacement) on the vertical precise rails
The telescope and collapsible coiler core move up to release the finished coil
The coiling head driven directly by 7kw servo motor
The distance between upper and lower flanges is 150mm, adjustable.
Lower rotating flange with a connecting platform for manipulator, installed on the main platform
(6) Traverse unit
Traversing wheel driven by servo motor and ball screw
Traversing is synchronized with coiling by the PLC control
SIMOTION technology for traverse control
(7) Manipulator
Manipulator sliding on the horizontal rails for strapping or thermo shrinking machines
Manipulator consisting of holding clamp (arms), pneumatically driven, and moving trolley with
electro-mechanical actuators
An auxiliary platform on the trolley connecting with coiling and strapping machine
Manipulator will discharge scrap in the space between coiler and strapping machines.
High quality cable chain for the power supplier to the moving manipulator
All the actions synchronized with the other machines and controlled by PLC
(8) Line control system(TP1200+PLCS1200)
Consisting of:
12' Siemens HMI for parameters setup and process monitoring
Siemens SIMOTION system for traverse control
Dynamic servo drivers (DSC) can meet control period 125uS
All the SIMOTION control components(SIMOTION,Driver,Profibus,Precise counter I/O
module,Synchronized user program)synchronously run as absolute clock
Control solution: main axis is coiling head, driven axis is traverse unit
High precision meter counter system can meet the tolerance within 0.3% at high speed running
S1200 PLC for logical control
Profibus/Profinet distributed I/O for line control system
The control center for all the components of the line
Cables tray and column for installation
Line monitoring and alarming system for line faults.
Reporting system (product quality, fault, equipment failure)
(9) Dimension and weight
Dimension: 5000*(W)3000*(H)2000
Weight: 1200kg
Packaging & Shipping
1. PE FILM PACKING
2. WOODEN BOX PACKING
3. CARTON PACKING
4. PLASTIC BOX PACKING
HOOHA Co., Ltd. founded in 2003, is a group corporation founded by 3 Chinese domestic outstanding wire&cable machine factory. Once founded, we has quickly risen to prominence in the wire and cable making machine industry. First, our business limit to exporting single machine line. Later on, we notice that some of the clients who want to start business in wire and cable industry from developing countries and districts lack of experience in operating a whole factory and industrial common sense, which makes them unable to use 100% of the machine capacity.
So our comprehensive solutions change to providing every aspect of the production process, from plant construction to on-going support, providing our customers with a seamless experience from inception to successful establishment. With a focus on quality and reliability, we continually invest in research and development to ensure that our products exceed industry standards in order to meet each customer's unique needs with customized, cutting-edge solutions.
HOOHA is committed to shaping the future of global wire and cable production, fostering long-term partnerships around the world.
The founding of HOOHA was inspired by a visit to a wire and cable manufacturing facility, where the future co-founders witnessed firsthand the outdated equipment and inefficient processes plaguing the industry. Determined to make a difference, they set out to create a company that would push the boundaries of innovation in wire and cable production.
1. Who are we?
We are based in Guangdong, China, start from 2017,sell to Africa(17.00%),Mid East(17.00%),Southeast Asia(16.00%),Eastern Asia(13.00%),South Asia(10.00%),South America(8.00%),Eastern Europe(4.00%),North America(3.00%),Northern Europe(3.00%), Southern
Europe(3.00%),Oceania(2.00%),Western Europe(2.00%),Central America(2.00%). There are total about 5-10 people in our office.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. What can you buy from us?
Drawing Machine,Stranding Machine,Cabling Machine,Extrusion Machine,Bunching Machine
4. Why should you buy from us not from other suppliers?
1.10 year R&D working experience with over sea service
2.5 big LV/MV cable project over 5 million working experience
3.After service team has 30 country working experience
4. HOOHA team focus on the cable making and use solution supply chain.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese
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