| Customization: | Available |
|---|---|
| After-sales Service: | Training |
| Driven Type: | Electric |
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1.CAT6 and CAT6A cables provide ample bandwidth for your business, depending on how much data you need your network to process. CAT6 cables are backward compatible with CAT5E, CAT5, and CAT3 cable systems, so upgrading your network is a simple process.
2.The CAT6A cables represent the next generation of CAT6 cables. CAT6A cables can transmit more data - up to 10GB - and the wires can be laid out to 328 feet, which is double that of CAT6 cables. CAT6A cables are more expensive than their CAT6 counterparts, but as the technology improves and becomes more common, the CAT6 cables will have found their worthy successor.
Production Process and Related Machines
1. Conductor HDPE PE Insulation(0.48mm/0.5mm/0.52mm/0.56mm Copper Conductor)
HH-E-50 + 35 HDPE Extrusion Machine
1.Purpose
It is used in wire insulation extrusion precedure.
2.Main specification:
A.Extrusion material: HDPE, plasticization rate 100%.
B.Suitable input wire dia.: 0.35~2.5mm; suitable output wire dia.: 0.4~3.5mm.
C.Temperature range : ± 1°C,concentricity 93%-97%.
D.Max wire speed: 500m/min( Detai led depends on the kind and specifiction of the wire).
E.Centre height :1000.
F.Machine power : 40 KW
G.Length: 22m
2. Conductor Foam PE Insulation
HH-E-50 + 35 Chemical Foaming Extrusion Machine
3. insulation Wire Pair Twisting→
HH-T-PLC 500 triple twist machine (fluke test are easy to pass)
1.Application:suitable for the pair twist of CAT6, CAT6a, CTA7 or computer core wire.
2.Equipment composition
| No | Name |
| 1 | Upper layer: Single twist back machine |
| 2 | Down layer: Pair twisting machine |
| 1 | Standard configuration: white body, black security door |
| 2 | Tool box , machine electric diagram , installation layout, operation manual |
| 3 | L x W x H=3.2 m x 1.6 m x 2 m |
| 4 | Weight : about 4500 KG |
| 5 | Machine power : 15 KW |
4. 4 Pairs Stranded Wire Laying Up→
HH-ST-PLC 800 Cantilever Single Twisting Machine
1.Purpose
It is used in twisting and tape for high-frequency wire,signal wire,CAT6,CAT6A U/UTP,F/UTP,U/FTP,S/FTP etc
2.Main specification
1.Suitable conductor diameter:0.8~5.0mm
2.Output wire diameter: 2~14mm
3.Twisting direction: S,Z both available
4.Size of winding axis : 800mm
5.Pitch scope:40~250mm
6.Rotating speed of mainframe: Max 700RPM(It depends on the kind and specification of inlet wire)
7.machine length : 13 m
| No | Name | QTY | Noted |
| 1 | Motorized pay off stand ( 4 heads) | 1 | 4 pairs cable |
| 2 | Passive tension pay-off (2 heads) | 1 | For rip cord,divider |
| 3 | 4 heads vertical lateral wrapping part | 1 | FTP |
| 4 | Lateral wrapping part | 1 | |
| 5 | Wire concentrated frame | 1 | |
| 6 | 800 single cantilever twist machine | 1 | |
| 7 | PLC electrical control system | 1 | |
| 8 | Spare parts | 1 | Tools ,mold etc |
5. PVC/LSZH Sheath→
HH-E-PLC 70/80 Extrusion Machine
1.Purpose
It is used in wire sheath(Jacket) extrusion precedure
2.Main specification:
1.Extrusion material: PVC,PE, LSZH plasticization rate 100%
2.Suitable input wire dia.: 2.0~8.5mm; Suitable finished wire dia.: 3~12mm
3.Temperature range : ±1 °C,concentricity 93%~97%
4.Max wire speed: 300m/min(Detailed depends on the kind and specifiction of the wire)
5.Centre height :1000
6.Machine power : 60 KW
7.Length : 25 m
6. Packing→
8 Figure Type Coiling machine (305m/Roll)
1.Purpose:
It is used in network cable coiling at 305 meters/coil , the shape of coiled-wire will be like a word 8
2.Main specification:
1.Max speed: Max 200 M/Min(Detailed depends on the wire specification)
2.Max wire dia.: max 10 mm
3.Operation direction: Up to customer Color of the machine: Up to customer
4.machine power : 5 KW
5.Length : 8 m
1. HH-E-50 + 35 Extrusion Machine
Application:
This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC/PE.
Components:
| No. | Items | QTY |
| 1 | 400-630 motorized pay-off stand | 1 set |
| 2 | 5-wheel Straightening device | 1 set |
| 3 | 50 Host extruder | 1 set |
| 4 | 50 Adjustable extrusion head | 1 set |
| 5 | Automatic drying and feeding machine | 1 set |
| 6 | PLC electric control box | 1 set |
| 7 | 1.5m Movable water tank with cover | 1 set |
| 8 | Diameter tester | 1 set |
| 9 | 8m Fixed water tank with cover and leak-proof | 1 set |
| 10 | 10 m Slide rail type + anode guide wheel storage rack | 1 set |
| 11 | 410mm tractor | 1 set |
| 12 | Meter counter | 1 set |
| 13 | High frequency spark tester | 1 set |
| 14 | 400-630 Double-head shaftless motorized take-up stand | 1 set |
| 15 | 35 Injection Machine | 1 set |
| 16 | Display board | 1 set |
| 17 | Accessories |
Parameters:
| No. | Items | Features |
| 1 | Inlet Wire Diameter | 0.5~3 mm |
| 2 | Finished Wire Diameter | 1~5 mm |
| 3 | Cross Sectional Area | 0.5~2.5 square mm |
| 4 | Extrusion Speed | Max 500 m/min |
| 5 | Extrusion Capacity | 80 kg/h |
| 6 | Installed Capacity | 45 kw |
| 7 | Voltage | 380KV, can be customized |
| 8 | Weight | 3500 kg |
| 9 | Measurement (L*W*H) | 20*3*3 m |
| 10 | Workers recommendation | 3 workers |
2. HH-T- PLC 500 triple twist machine
| Item | bakc twist+pair twisting machine (horizontal type) |
Triple twisting machine (horizontal type) |
| Application twisting lan cable | below cat6 | Application makign cat6,cat6a,cat7,cat7a |
| Pitch form | Gear ratio | Servo motor control, pitch keep stable |
pitch set-up change |
Replace gears, low efficiency, error-prone |
Touch screen settings, fast and convenient |
| Max rotate speed(rpm) | back twist 1500 rpm,host machine 2000 rpm | back twist and host machine are the same rotae speed:2000 rpm. |
| Max twisting speed(TPM) | 4000 TPM | 6000 TPM |
pair twist speed(33% back twist rate) |
15mm pitch, normal speed 36m/min |
15mm pitch, normal speed 54m/min |
back twist quality |
The two core wires are twice twisted in the opposite direction on the twisting bow, and the tension loss is different. The damage to the core wire is large and the physical length value of the wire is different, and the return loss value of the wire is greatly | One core wire is threaded through one end of the twisted bow, the other end is threaded out, and the other core wire is directly discharged. The tension is synchronized to form pitch(no twist), and the return loss is stable. |
take-up tension control |
Magnetic powder clutch |
Gravity tension + motor frequency control, empty bobbin/ full bobbin tension is stable |
| Power control | Motor and magnetic powder clutch control | Servo control, stable speed |
operating |
Guide wheel and threading wire porcelain eye are small and numerous, and it takes time and effort to threading wire. |
Guide wheels has large diameter and small quantity, spring lead wire, simple threading wire (opening door on both sides for easy operation and maintenance) |
| cost | Need to back up gears and other consumables | No consumables |
| Floor area | Two-part design machine(Split machine), large footprint | One-piece structure machine, small footprint |
3. HH-ST-PLC 800 Cantilever Single Twisting Machine
Application:
This equipment is suitable for outer surface extrusion of wires and cables with insulation materials
Components:
| No. | Items | Quantity |
| 1 | 4 heads motorized pay off stand | 1 Set |
| 2 | PLC Siemens electric control box | 1 Set |
| 3 | Wire collection device | 1 Set |
| 4 | Wrapping machine | 1 Set |
| 5 | 800 Cantilever single twisting main machine | 1 Set |
Parameters:
| Motor |
Drive (Main machine) motor: AC 380V 15 HP Capstan motor: AC 380V 7.5 HP Linkage wrapping machine motor: AC 380V 2 HP |
| Inverter |
Drive (Main machine):15 HP Capstan: 7.5 HP Linkage wrapping machine:2 HP |
| Electric control box |
PLC Systems: SIEMENS brand, Man-machine interface complete computer control Tickle touch screen: Easy to operate Human Interface: SIEMENS |
4. HH-E-PLC 70 Extrusion Machine
Application:
This equipment is suitable for outer surface extrusion of wires and cables with insulation materials such as PVC,LSZH
Parameters:
| No. | Items | Features |
| 1 | Inlet Wire Diameter | 1~4mm |
| 2 | Finished Wire Diameter | 2~8 mm |
| 3 | Cross Sectional Area | 1~6 square mm |
| 4 | Extrusion Speed | Max 400 m/min |
| 5 | Extrusion Capacity | 140 kg/h |
| 6 | Installed Capacity | 55 kva |
| 7 | Voltage | 380KV, can be customized |
| 8 | Weight | 4000 kg |
| 9 | Measurement (L*W*H) | 24*3.5*3.5 m |
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