Product Application
Application
This equipment is applicable to outer surface extrusion of wires and cables with insulation materials such as PVC/PE.
Product Parameters
1. Extrusion Wire Gauge:
1) Inlet Wire Diameter:
2) Finished Wire Diameter: Φ2mm~Φ10 mm
2. Screw Diameter: the screw diameter is 70 mm.
3. Extrusion Capacity (when the head is turned on): Φ70 Machine=max140 kg/h
4. Linear Velocity: 100~400 m/min
5. Length of Production Line: 24 m
6. Installed Capacity: about 140kg/h
7.Color: Sky Blue / Customized according to customer requirements
Consisting Components
1.400-630mm double heads pay off stand
Type:Double pay-off stand has axial type tension
The wire disc lift:Leveraged energy design
Bobbin size::PD400-630
Tension unreeling device: Pay-off tension spring is adjustable
Vertical tension control
1.250mm diameter wheel, 2/3 pcs
2.Up and down, spring tension control
3. Slide device, tension stability
2.70 Extrusion Machine
- Applicable Material: PVC, Plasticization degree of 100%.
- Mechanical Center Height: 1000mm
- Ratio of Length and Diameter: 1:26
- Rotation Rate of Screw: 0-90RPM
- Material of Screw: One Ø70mm screw with whole tooth nitrogen treatment of alloy steel and chrome-plated polished surface
- Material of Screw Cylinder: 38CrMoA1A alloy steel, nitrogen treatment and precisely grinding. The surface hardness inside the screw cylinder is R2-3 degree higher than that of the front surface of the screw and the screw thread.
- Gearbox: Imitation of Italian-type, hardened helical gear gearbox, material of cast steel, oil-bath lubrication, tooth-face high-efficiency quenching and adoption I bearing.
- Electric Heating: 380V, with even three-phase separated flow.
- Screw cylinder electric heating zone 4, the cast aluminum heating ring heating is affixed with cooling air duct.
- Head electric heating zone 1, heating by cast aluminum heating ring.
- Eye die electric heating zone 1, heating by the electro-thermal tablets.
- Control of Temperature: Use the PID automatic temperature control gauge made in Yangming, Taiwan, automatically set the control under 0-399ºC and use KTYP as the thermal-couple.
- Cooling: Screw cylinder zone 4, use 4 sets of cooling fans(250W)
- Head : Double+ color injection special adjustable eccentric head
- Extrusion machine Motor :The Siemens motor for driving 30HP. converter and unloads by synchronization. The velocity adjustment is convenient and steadily operated
3.Automatic dryer and feeding machine
1) Feeding dryer
A) Type: SHD-50 cylinder type;
B) Capacity: 50kg; equipped with hot air electric dryer, barrel temperature and heating time setting, electric power plant 4KW,
Air supply 150W; with perspective windows, block material and clearing materials, such as warm trough;
2) automatic feeder
A) Type: SAL-600A vacuum suction type, suction barrel placed on top of the machine;
B) Capacity: 300 kg / hr;
C) Delivery height: 4M;
D) Exhaust fan motor: 1HP.
4.Adjustable cross head
Center hole adjustable eccentric cross head
The main body material: 40Cr quenched and tempered + hard chrome surface treatment
Adjust the nut, inlet tube, adjust the template and other materials: 40Cr quenched and tempered surface quenching + hard chrome plated surface treatment
Head structure: single or color line
Flow channel design: Bullet conical distribution, composite flow channel is stable.
5.1.5 meters of movable water tank
1. Expansion water through with single-layer front end
1) Length: 1.5 m
2) Movement Scope: 0.7 m
3) One primary water tank is equipped
4) Stainless steel is applied, with the thickness being 1.5 mm
6.Diameter counting machine
Power supply: AC220V±10% 50-60Hz
Operating temperatures: 5-45 ºC
Power consumption: ≤15W
Relative humidity: ≤80%(without condensed water)
| Type |
Effective measuring
range, mm |
Recommended Measuring
range, mm |
Measuring accuracy |
| DM-3020 |
20 |
0.2-20 |
±(0.005+0.02%D) |
| Note:"D" is the reading of the gauge. |
7. 8 Meters fixed water tank
1) Cooling Length: 8 m
2) Supported with 3 U-shaped racks, with the height being adjustable
3)American blow-off nozzle (2)
8.Capstan machine
1. Double-shaft driven: the capstan diameter is φ510 mm; the width of capstan groove is 20 mm , 4 grooves.
2. Capstan power: The motor for driving 5HP and converter for speed regulating, and in linkage with the main machine
3. Sealed stainless steel water tank, protecting the cooling water from splashing
4. Maximum linear velocity: 400 m/min ,four shift transmission
5. Falling wire device: prevent the capstan from sliding, thus ensuring a stable pull wire speed
6. Linear velocity wheel and linear velocity measure and control head of photoelectrons
9.10 meters wire storage rack
1. Type: horizontal, total length: 10m
2. Maximum accumulating wire length: 250 m
3. Accumulating wheel: Φ250 mm aluminum wheel
4. Motor power: 2HP worm wheel gear box
5. Tension control : 15 KG magnetic powder clutch + tension controller. After the accumulated wire tension is manually adjusted, the tension controller can automatically track the change of accumulated wire length, and then automatically adjust the tension.
6. Angle detection device: automatically control the take-up speed on basis of the accumulating wire length
7. Accumulated wire control cabinet the tension of accumulated wire is controlled by PID smart tension controller.
10.Spark Tester
0-15 KV, adjustable, AC voltage test, transformer capacity: 300 VA, breakdown sensitivity: 0.667 MA.
11. Measuring-meter platform
The surface of measuring-meter wheel shall be polished and be plated with hard chrome; a one-way bearing is installed in the measuring-meter wheel shaft to prevent the wheel from reverse rotation. The measuring-meter wheel is equipped with a rubber coated trace pressing wheel. The pressure of the trace pressing wheel can be adjusted, with the error of measuring meter being ±0.5%
12.Dual axle wire take up machine
1. Type: manually-operated replaceable take-up machine, for shaft-amounted or in-bundle purpose.
2. Applicable shaft diameter: PN500-630
3. Shaft assembling and disassembling: manually operated
4. Drive motor: The Siemens motor for driving 5HP, and converter for speed regulating.
5. Meter counter: 6-digit, double setting; reduce speed when a warning is forecasted; automatically stop when the specific meter is reached.
6. Traversing: a 30 rolling rings traverse drive is applied for traversing, with both the pitch and amplitude being adjustable.
7. Being controlled in linkage with the storage stand; automatic looping; non-stop when replacing the tray
8. Add 2 coiling machine heads for separate coiling the wire and cable
13.Electrical Control Box
1. 8 sections temperature table automatic temperature control system.
2 .The host and the traction are simultaneously controlled by the system.
3 .System Control of Individual Movement and Jointly Movement
4. Ammeter and Voltmeter
5 .Digital Wire Number Gauge
6 .Setting the automatic shutdown and automatic stop on breaking of a few meters
Interface for peripheral equipment: RS 485 communication connector
Spare Articles & Pieces
- A set of die head (the customer shall provide relevant dimensions)
- A set of tools and toolbox is provided additionally
- A copy of Operation Instructions & technical document
Company Profile
Our aim: To be a world-class supplier providing wire & cable manufacturing and using solution.
Our vision: To make wire & cable manufacturing and using more humanized.
Our target: More professional customer service, struggle for employees' dreams.
We are a Hong kong company, focusing on in-depth cooperation with Chinese leading manufacturers to provide advanced wire&cable solutions.
Exhibitions and Certificates
Customer Cases
FAQ
1. who are we?
We are based in Guangdong, China, start from 2017,sell to Africa(17.00%),Mid East(17.00%),Southeast Asia(16.00%),Eastern Asia(13.00%),South Asia(10.00%),South America(8.00%),Eastern Europe(4.00%),North America(3.00%),Northern Europe(3.00%),Southern Europe(3.00%),Oceania(2.00%),Western Europe(2.00%),Central America(2.00%). There are total about 5-10 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Drawing Machine,Stranding Machine,Cabling Machine,Extrusion Machine,Bunching Machine
4. why should you buy from us not from other suppliers?
1.10 year R&D working experience with over sea service 2.5 big LV/MV cable project over 5 million working experience 3.After service team has 30 country working experience 4. HOOHA team focus on the cable making and use solution supply chain.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese
6.After service
1. Delivery dates: 45 days
2. Payment: TT or L/C
3. Packing: Plastic packing to ensure the goods safety on the transportation.
4. Install and training service: 2 professional engineers who has over 5 years overseas install and cable manufacture training experience.
5. After service phone number online
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